HyperCyl - An Aries Engineering Company

Air-Over-Oil Cylinders & Servo Press Systems

DES Group partners with HyperCyl to deliver advanced air-over-oil cylinders and servo actuators that combine the force of hydraulics with the simplicity of pneumatics. Designed for modern manufacturing environments, HyperCyl solutions provide clean, efficient, and highly controllable motion for pressing, forming, and assembly applications across North America and Canada.

  • Air-Over-Oil Cylinders
  • Servo Actuator Systems (Servo Presses)
  • Custom Press & Automation Solutions
  • Accessories & System Components

Air-Over-Oil Cylinders

HyperCyl air-over-oil cylinders use compressed air to drive hydraulic oil internally, delivering smooth, controlled force output without external hydraulic systems.

 

Key Features:

  • High force output in a compact footprint
  • Built-in oil reservoir for consistent performance
  • Adjustable stroke and force control
  • Long service life with minimal maintenance

Typical Applications:

  • Pressing and forming
  • Riveting and staking
  • Bearing and bushing insertion
  • Metal joining and assembly

Servo Actuators

HyperCyl-EMA (electro-mechanical actuator) provides servo driven actuators designed for precision assembly applications or applications not suited for standard HyperCyl air-over-oil cylinders.

 

Key Features:

  • Programmable force and position profiles
  • Closed-loop feedback for accuracy and repeatability
  • Data collection and process validation
  • Seamless PLC and automation integration

Benefits:

  • Improved product quality and consistency
  • Full traceability for quality-critical applications
  • Reduced scrap and rework
  • Energy-efficient operation

Typical Applications:

  • Precision assembly
  • Force monitoring and validation
  • Automated production lines
  • Quality assurance processes

Custom Press & Automation Solutions

Engineered Systems for Your Application – In addition to standard products, HyperCyl offers custom-engineered press systems and automation solutions tailored to your production requirements.


  • Turnkey press systems

  • Integrated automation cells

  • Custom tooling and fixtures

  • Application engineering support

Accessories & System Components

A full range of supporting components ensures seamless integration and optimal system performance.

 

  • Mounting hardware, valves, gauges, and system accessories
  • Designed for compatibility with HyperCyl solutions
  • Enhance system efficiency, safety, and ease of maintenance

Upgrade from Hydraulics to HyperCyl

If you’re currently using hydraulic presses or cylinders, HyperCyl cylinders offer a cleaner, more efficient, and lower-maintenance alternative – without sacrificing force or performance.

Industries We Serve

  • Automotive & EV Manufacturing
  • Medical Device Manufacturing
  • Industrial & Heavy Equipment
  • Aerospace & Defense
  • Fluid Power & Hydraulics
  • Energy & Power Generation
  • Consumer & Electronics Manufacturing

Why Choose HyperCyl?

  • Hydraulic force without hydraulic systems
  • Self-contained, leak-free design
  • Low maintenance and reduced downtime
  • Energy efficient (air used only during actuation)
  • Clean operation for sensitive environments
  • Servo options for precision control and feedback
  • Cost-effective alternative to traditional hydraulics